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Block Cutting Four column block-cutter for marble FTBM
4-Column block-cutter for marble
Machine for automatic cut of blocks into strips. |
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In its standard configuration the structure of the machine is made up of:
4-COLUMN FRAME. Steady strengthening crossbars connects the four columns. Well-protected tempered steel guides make possible the sliding of body-side sustaining sliders. An encoder connected to a central control system electronically controls the vertical movement of the body-side.
SUPPORTING MOBILE BRIDGE SIDES.
A generous dimensioning of the sides allows a useful cutting width equal to 2400 mm. Due to the long stroke, vein-wise cutting can be carried out on particular materials (for example perlato marble), by placing the block inclined in respect to the cutting direction. The oil-bath sliding guides are made up of hardened steel and they are interchangeable. The specially shaped sliders, placed at the bridge ends, produce a water siphon system that makes the oil-bath zone waterproof.
SPINDLE-HOLDING BRIDGE.
An extreme structural stiffness is granted by the large bridge section and by a stead system of anchoring to the sides. The bridge transversal positioning movement is controlled by an asynchronous self-braking motor fed by an inverter electronically controlled, and, on his turn, by an encoder connected to a central control system. |
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Splitting System Splitting machine FSM
HORIZONTAL BELT SPLITTING MACHINES FSM 445/FSM 660 MACHINES DESIGNED TO SPLIT
STRIPS PREVIOUSLY SAWED BY RIGHT-ANGLE DISK BLOCK-CUTTERS OR GANGSAWS
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The new splitting machines are compact, easy to use and adjust, and allow exceptional production performances thanks to improvements in quality and performances. The machines are suitable to divide marble strips up to a max length of 630 mm and to a max thickness of 100 mm.
Main innovative features:
a) the conveyor belt sliding plane and the mobile bridge sliding columns are fixed to a heavy base made in very thick electrowelded plate;
b) an only mobile bridge, supporting all the engines, vertically runs along two or four columns, which are fixed to the base, in order to allow the thickness change thanks to a motorised movement whose height is displayed;
c) the sides guides and the dividing plate are fixed to the mobile bridge. They follow the mobile bridge vertical change, so they do not need any further adjustment. The spindle-engines are fixed to the mobile bridge by the flange and are perfectly perpendicular to the working plane;
d) the wheel-base of the engines can be changed in order to fit the different disc diameters. The discs can be vertically adjusted one by one;
e) the discs are directly mounted on the shafts of special spindle-engines, suitable to support both radial and axial stresses, so all the power is transmitted to the discs without the losses caused by the belt drive. In this way the available power increases of 25/30% at a parity of installed power.
Most important advantages:
1) reduction in marble waste during cutting;
2) saving of electricity;
3) saving of cutting costs by using discs of smaller diameter and thickness;
4) possibility of discarding defective material before cutting it uselessly to final thickness.
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Calibration and Primary polishing Strip polishing machine FLM 700/900
FLM 700/900 stands for high production, polishing precision and quality, as well as for long-term reliability and low running costs.
Thanks to the solid and hard-wearing structure of the machine, the beams and transmission mechanism are absolutely rigid, so that they can slide smoothly. |
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Constant and uniform contact between tool and material is guaranteed thanks to accurate design and structural study of all polishing heads components and the abrasive-holder plate.
Ergonomic and quiet, FLM 700/900 polishing machines meet the highest safety standards during each phase of the polishing process and servicing operations. All polishing, operating and control parameters can be set and checked by the operator by means of an easy and convenient system.
LONG TERM RELIABILITY
FLM polishing machines have been designed and manufactured in order to guarantee maximum reliability and durability.
Each structural component has been carefully designed; every component has undergone severe machining, treatment and protection procedures as well as strict trial and performance tests to guarantee reliability and efficiency to the customer.
HIGH QUALITY AND FINISHING STANDARDS
All components having a structural relevance undergo a stress-relieving treatment in order to enhance the mechanical properties of the material and eliminate stress caused during cutting and welding.
In order to make its machines “eternal”, Effe Meccanica sandblasts every single structural component of the machine. This procedure is then followed by a treatment with galvanising primer at a thickness that is never below
100 µm.
After being machined, the components are carefully washed and degreased, before undergoing a varnishing treatment with epoxidic dual-component and finishing coating in the desired colour.
HIGH PRODUCTIVITY
FLM 700/900 has stood for high production levels and high quality of polishing.
Thanks to a solid and compact machine structure, together with a polishing head and abrasive-holder plate designed and manufactured after exhaustive studies, the machine can work at maximum speed while achieving very high quality standards.
CONSTANT EFFICIENCY OF MECHANICAL PARTS
The very high efficiency and reliability of the FLM 700/900 polishing machines are guaranteed by a comprehensive lubrication system, covering all key components.
The lubrication unit, automatic and centralised, uses a progressive gauge providing the right amount of grease to spindle unit bearings, the polishing plate bearings and the beam transmission parts.
Special detectors constantly monitor the system and immediately signal any anomaly.
SAFETY AND EASY SERVICING
Stainless steel protections complying with ECC guidelines guarantee maximum safety during each phase of the polishing process. Electric wiring and water and air pipes are located within the machine frame so as to provide maximum safety and easy access during servicing operations. |
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Oven, U.V, 14 Head Polishing System & Trimming
Single disc-cross cutting machine FAS 350/400
SINGLE DISC-CROSS CUTTING MACHINE
This machine has been manufactured to work as a single unit or as an integrated element being part of a full processing line. |
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The machine is made up of an electrowelded steel structure on which the following components are set:
· A base supporting the material made up of PVC free rollers;
· Adjustable side support for material;
· N° 5 adjustable devices for the different working sizes;
· Cutting group holding support, sliding on guides. Its movement is due to a moto reduction gear variable speed;
· Control board.
Separator-revolving machine with fork FDS 1500/3500
FDS 1500
SEPARATOR-REVOLVING MACHINE WITH FORK
Special machine for strips composed by n° 4 traits:
1° trait: rolling table insane engine 1500 mm to receive the two strips superimposed deriving from the splitting machine; at the moment the limit switch will be engaged the rolling-table will be put in operation with great speed to transport the strips on the following rolling-table (2° trait);
2° trait: separator-translator of 1700 mm to separate the superior strip from the inferior strip with side-way transfer; when the inferior strip goes out of the rolling-table of the separator, the superior strip comes transferred again on the same rolling-table to subsequently enter the 3rd trait;
3rd trait: revolving system with fork of 1700 mm to rotate the strip of 180° and to turn it with the cut of the splitting machine turned upward to subsequently enter the 4th trait;
4th trait: rolling table insane engine 1500 mm to feed the following machine.
All these operations are managed by PLC |
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Mutiple Cross Cutting System
Multiple cross cutting machine FAM 1500/2500/3500
MULTIPLE CROSS CUTTING MACHINE
This machine has been manufactured to work as an integrated element in a full processing line.
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Made up of an electro-welded steel frame on which the following components are set:
- Cutting spindle holding support, run by an electrical motor, with adjustable feeding speed during the cutting phase and rest position;
- Cutting groups with pneumatic control for the descent during the cutting phase and rise during the rest phase. Adjustable spindle in width, with movement run by a motor-reduction gear;
- Conveyance belt for material loading for the cutting phase and material unloading, run by a motor-reduction gear with self-braking motor;
- Material supporting bar during the cutting phase, adjustable as per different processing width;
- Adjustable pneumatic cylinders for material locking during the cutting phase.
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Chamfering, Polishing & Waxing
Calibrating/Chamfering machine for marble FCB
CALIBRATING/CHAMFERING MACHINE FOR MARBLE
Machine to automatically calibrate and chamfer the four sides of the tiles. It is composed by a sturdy structure in electrosoldered steel, on which two independent units process the two parallel sides of the tiles. |
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The machines consists of:
- N° 1 90° rotating device placed between the first and the second units which rotates
the tiles after calibration and chamfering of two sides, to let them be processed
on the other two;
- calibrating spindles;
- chamfering spindles;
- n.2 reduction-gear motors for conveyance belts;
- n.1 reduction-gear motor for rotating belt;
- n.2 reduction-gear motor for dimensions change.
The machine includes:
- N° 1 drying group with upper and lower air-outlets and electro-fan and n°1 brushing group with nr.2 cleaning rollers. The two groups are places on a motorized roller bench (mts. 3.0x0.65 – LxW)
- N.1 selection bench (lenght 3000 mm)
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  Block Cutter
Four column block-cutter for marble FTBM
4-Column block-cutter for marble
Machine for automatic cut of blocks into strips.
In its standard configuration the structure of the machine is made up of:
4-COLUMN FRAME. Steady strengthening crossbars connects the four columns. Well-protected tempered steel guides make possible the sliding of body-side sustaining sliders. An encoder connected to a central control system electronically controls the vertical movement of the body-side.
SUPPORTING MOBILE BRIDGE SIDES.
A generous dimensioning of the sides allows a useful cutting width equal to 2400 mm. Due to the long stroke, vein-wise cutting can be carried out on particular materials (for example perlato marble), by placing the block inclined in respect to the cutting direction. The oil-bath sliding guides are made up of hardened steel and they are interchangeable. The specially shaped sliders, placed at the bridge ends, produce a water siphon system that makes the oil-bath zone waterproof.
SPINDLE-HOLDING BRIDGE.
An extreme structural stiffness is granted by the large bridge section and by a stead system of anchoring to the sides. The bridge transversal positioning movement is controlled by an asynchronous self-braking motor fed by an inverter electronically controlled, and, on his turn, by an encoder connected to a central control system. |
 Calibration
Calibrating/Chamfering machine for marble FCB
CALIBRATING/CHAMFERING MACHINE FOR MARBLE
Machine to automatically calibrate and chamfer the four sides of the tiles. It is composed by a sturdy structure in electrosoldered steel, on which two independent units process the two parallel sides of the tiles.
The machines consists of:
- N° 1 90° rotating device placed between the first and the second units which rotates
the tiles after calibration and chamfering of two sides, to let them be processed
on the other two;
- calibrating spindles;
- chamfering spindles;
- n.2 reduction-gear motors for conveyance belts;
- n.1 reduction-gear motor for rotating belt;
- n.2 reduction-gear motor for dimensions change.
The machine includes:
- N° 1 drying group with upper and lower air-outlets and electro-fan and n°1 brushing group with nr.2 cleaning rollers. The two groups are places on a motorized roller bench (mts. 3.0x0.65 – LxW)
- N.1 selection bench (lenght 3000 mm) |
 Multiple Disc Cross Cutter
Multiple cross cutting machine FAM 1500/2500/3500
MULTIPLE CROSS CUTTING MACHINE
This machine has been manufactured to work as an integrated element in a full processing line.
Made up of an electro-welded steel frame on which the following components are set:
- Cutting spindle holding support, run by an electrical motor, with adjustable feeding speed during the cutting phase and rest position;
- Cutting groups with pneumatic control for the descent during the cutting phase and rise during the rest phase. Adjustable spindle in width, with movement run by a motor-reduction gear;
- Conveyance belt for material loading for the cutting phase and material unloading, run by a motor-reduction gear with self-braking motor;
- Material supporting bar during the cutting phase, adjustable as per different processing width;
- Adjustable pneumatic cylinders for material locking during the cutting phase. |
 Single Cross Cutter
Single disc-cross cutting machine FAS 350/400
SINGLE DISC-CROSS CUTTING MACHINE
This machine has been manufactured to work as a single unit or as an integrated element being part of a full processing line.
The machine is made up of an electrowelded steel structure on which the following components are set:
· A base supporting the material made up of PVC free rollers;
· Adjustable side support for material;
· N° 5 adjustable devices for the different working sizes;
· Cutting group holding support, sliding on guides. Its movement is due to a moto reduction gear variable speed;
· Control board. |
 Splitting Machine FSM
HORIZONTAL BELT SPLITTING MACHINES FSM 445/FSM 660 MACHINES DESIGNED TO SPLIT
STRIPS PREVIOUSLY SAWED BY RIGHT-ANGLE DISK BLOCK-CUTTERS OR GANGSAWS
The new splitting machines are compact, easy to use and adjust, and allow exceptional production performances thanks to improvements in quality and performances. The machines are suitable to divide marble strips up to a max length of 630 mm and to a max thickness of 100 mm.
Main innovative features:
a) the conveyor belt sliding plane and the mobile bridge sliding columns are fixed to a heavy base made in very thick electrowelded plate;
b) an only mobile bridge, supporting all the engines, vertically runs along two or four columns, which are fixed to the base, in order to allow the thickness change thanks to a motorised movement whose height is displayed;
c) the sides guides and the dividing plate are fixed to the mobile bridge. They follow the mobile bridge vertical change, so they do not need any further adjustment. The spindle-engines are fixed to the mobile bridge by the flange and are perfectly perpendicular to the working plane;
d) the wheel-base of the engines can be changed in order to fit the different disc diameters. The discs can be vertically adjusted one by one;
e) the discs are directly mounted on the shafts of special spindle-engines, suitable to support both radial and axial stresses, so all the power is transmitted to the discs without the losses caused by the belt drive. In this way the available power increases of 25/30% at a parity of installed power.
Most important advantages:
1) reduction in marble waste during cutting;
2) saving of electricity;
3) saving of cutting costs by using discs of smaller diameter and thickness;
4) possibility of discarding defective material before cutting it uselessly to final thickness. |
 Strip Polishing FLM 700/900
FLM 700/900 stands for high production, polishing precision and quality, as well as for long-term reliability and low running costs.
Thanks to the solid and hard-wearing structure of the machine, the beams and transmission mechanism are absolutely rigid, so that they can slide smoothly.
Constant and uniform contact between tool and material is guaranteed thanks to accurate design and structural study of all polishing heads components and the abrasive-holder plate.
Ergonomic and quiet, FLM 700/900 polishing machines meet the highest safety standards during each phase of the polishing process and servicing operations. All polishing, operating and control parameters can be set and checked by the operator by means of an easy and convenient system.
LONG TERM RELIABILITY
FLM polishing machines have been designed and manufactured in order to guarantee maximum reliability and durability.
Each structural component has been carefully designed; every component has undergone severe machining, treatment and protection procedures as well as strict trial and performance tests to guarantee reliability and efficiency to the customer.
HIGH QUALITY AND FINISHING STANDARDS
All components having a structural relevance undergo a stress-relieving treatment in order to enhance the mechanical properties of the material and eliminate stress caused during cutting and welding.
In order to make its machines “eternal”, Effe Meccanica sandblasts every single structural component of the machine. This procedure is then followed by a treatment with galvanising primer at a thickness that is never below
100 µm.
After being machined, the components are carefully washed and degreased, before undergoing a varnishing treatment with epoxidic dual-component and finishing coating in the desired colour.
HIGH PRODUCTIVITY
FLM 700/900 has stood for high production levels and high quality of polishing.
Thanks to a solid and compact machine structure, together with a polishing head and abrasive-holder plate designed and manufactured after exhaustive studies, the machine can work at maximum speed while achieving very high quality standards.
CONSTANT EFFICIENCY OF MECHANICAL PARTS
The very high efficiency and reliability of the FLM 700/900 polishing machines are guaranteed by a comprehensive lubrication system, covering all key components.
The lubrication unit, automatic and centralised, uses a progressive gauge providing the right amount of grease to spindle unit bearings, the polishing plate bearings and the beam transmission parts.
Special detectors constantly monitor the system and immediately signal any anomaly.
SAFETY AND EASY SERVICING
Stainless steel protections complying with ECC guidelines guarantee maximum safety during each phase of the polishing process. Electric wiring and water and air pipes are located within the machine frame so as to provide maximum safety and easy access during servicing operations. |
 Strip Splitting FDS 1500/3500
FDS 1500
SEPARATOR-REVOLVING MACHINE WITH FORK
Special machine for strips composed by n° 4 traits:
1° trait: rolling table insane engine 1500 mm to receive the two strips superimposed deriving from the splitting machine; at the moment the limit switch will be engaged the rolling-table will be put in operation with great speed to transport the strips on the following rolling-table (2° trait);
2° trait: separator-translator of 1700 mm to separate the superior strip from the inferior strip with side-way transfer; when the inferior strip goes out of the rolling-table of the separator, the superior strip comes transferred again on the same rolling-table to subsequently enter the 3rd trait;
3rd trait: revolving system with fork of 1700 mm to rotate the strip of 180° and to turn it with the cut of the splitting machine turned upward to subsequently enter the 4th trait;
4th trait: rolling table insane engine 1500 mm to feed the following machine.
All these operations are managed by PLC |
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